3D PRINTED AFO Logo
  • Legacy form will be accepted until Sep 1st. Access Legacy PDF work orders below:

    3D Printed Solid, Semi-Solid, PLS & Articulated AFO MCS 3D AFO
  • Please do not print the Review page.

    Scroll to the bottom, hit Submit and then download the work order. 

  • !!!New!!! You can now Save your progress. Check the FAQ for more info.

  • 3D PRINTED AFO

    Intake Information
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  • Daily HFN Capacity

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  • 3D PRINTED AFO

    Patient Information
  • Max weight level is 275 lbs. 

  • The Scan Upload is available at the end of the Form.

    • Please complete and submit the form and print out the Work Order PDF. In the Hanger 3D app, go to Order Forms > Take a Picture and upload the printed PDF along with your scan.

     

  • The Cast Measurement fields are available at the end of the Form.

  • Due to the scan being modified, the Alignment and Modification options will not be displayed.

    Any Alignment or Modification changes can be called out in the Notes section. 

  • 3D PRINTED AFO

    Device Type
  • Tuning Principles can be applied to this device. 

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  • 3D PRINTED AFO - {deviceType1068}
    Configurator

    • Tuning: 
    • Casting block Height and Toe Ramp Angle measurements are recommended.
      If Heel Wedging alone is required, please proceed to the Materials/Design section.

    • Foot on Casting block
    • Final Ankle Position (Ankle Angle):

    • Set the Ankle in   *   ° of      *       

    • Image-874
    • Measurements: 
    • Patient Measurements
    • Patient Measurements
    • Selected unit: {pleaseIndicate910}

    • Max Height Level is 343 mm. 

    • Max Height Level is 13.5 inches. 

    • Alignment: 
    • i

      NEUTRAL is the Tibia perpendicular to the floor based on Heel Height. 

    • Final Ankle Position:

    • Set the Ankle in   *   ° of      *        

    • Final Forefoot Position:

    • Set the Forefoot in   *   ° of      *        

    • Final Hindfoot Position:

    • Set the Hindfoot in   *   ° of      *        

    • Modifications/Trimlines: 
    • Standard Mods include:

      • 3mm (1/8") buildup at the Malleoli, Navicular and Base of the 5th. 
      • 3mm (1/8") reduction at the Medial Longitudinal Arch Apex. 
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    • Intrinsic Heel Skive requires external posting/wedging.

    • i

      Standard Default: 1/8" deflection at Malleoli away from the leg to reduce edge pressure

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      • Standard: 1/8" deflection from the leg with extra accommodation at the malleoli to reduce edge pressure.
      • Gutter: Material added to create a "gutter" shape so the trimlines are inline with the apex of the buildups. (Commonly used for Positioning or Night time Stretching AFOs).
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    • Provided Finished Foot Plate Length: {finishedPlastic1000}{finishedPlastic999}

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    • Left will get an Extended Lateral Forefoot trimline. 

      Extended Lateral Forefoot Trimline

    • Left will get an Extended Medial Forefoot trimline. 

    • Right Forefoot will get an Extended Lateral Forefoot trimline. 

      Extended Lateral Forefoot Trimline

    • Right Forefoot will get an Extended Medial Forefoot trimline. 

    • Materials/Design: 
    • Posting:

    • Image-1118
    • Posting options will not be available if a Heel Wedge is selected.

    • {intrinsicHeel990} Intrinsic Heel Skive was selected.

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    • Ankle Joints

    • Plastic

    • i

      Click Here: Best Practice for Grinding, Finishing & Heating 3D Printed PA12

    • Special Order Transfer Papers can increase device turnaround time.

    • PLEASE SELECT DIFFERENT OPTIONS FOR TRANSFER PAPERS.

    • Image-1082
    • Padding: 
    • Finishing: 
    • Copper fasteners are not available for 3D printed AFOs. 

    • Instep strap options are currently in development for 3D Printed AFOs and not currently available.

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  • 3D PRINTED AFO - {deviceType1068}
    Notes

  • Your order will be sent to CDC after submission along with the Scan. No futher action is needed.

    (No Entry required at the LEO portal)

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  • Non-standard designs (custom trimlines, aesthetic additions, etc.) cannot be accommodated with this order form. If a device with these changes are needed, please reach out directly to 3DPrinting@Hanger.com

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